energy saving MF induction melting furnace with steel iron aluminum copper

energy saving MF induction melting furnace with steel iron aluminum copper,HUADA,Machinery & Industrial Parts,Machinery,Metal & Metallurgy Machinery,Industrial Furnace

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Description

Overview

Quick Details

Condition:: New

Type:: Induction Furnace

Usage:: Melting Furnace

Place of Origin:: Hunan, China (Mainland)

Brand Name:: HUADA

Model Number:: HUADA iron/steel/aluminum/copper melting furnace

Voltage:: 3 Phase 380V

Power(W):: 60-1800KW

Dimension(L*W*H):: standard case according to different capacities

Weight:: Depends on different melting capacity

Certification:: ISO Certificate

Warranty:: 12 Months

After-sales Service Provided:: Engineers available to service machinery overseas

Capacity:: 0.5ton-20ton

Melting Material:: steel/iron/copper/aluminum

Frequency:: Medium Frequency

Package:: Wooden case

Packaging & Delivery

Delivery Time: 15days - 90days

Product Description

hot sale China factory energy saving IGBT iron steel copper aluminum electric induction melting furnace, Medium frequency coreless melting furnace

Product Application

(1) It is mainly used in melting the steel, alloy steel, cast iron and other ferrous metal materials

(2) as well as the stainless steel, copper, aluminum, zinc and other non-ferrous metal materials & also the copper powder, stainless steel powder, iron powder, nickel powder, alloy power and other metal powder productions,

(3) OR under the condition of vacuum or protective atmosphere, it used for melting and casting the nickel base and special steel, precision alloy, high temperature alloy, rare earth metal, active metal, copper and copper alloys, hydrogen storage material, NdFeB and magnetic materials and etc..

Medium Frequency Coreless Induction Melting Furnace for Iron and Steel

Medium Frequency Coreless Induction Melting Furnace for Iron and Steel

The advantages compared to other melting furnaces

IGBT VS Resistance melting furnace	IGBT VS Coal, Gas, Diesel melting furnace	IGBT VS the silicon controlled medium frequency OR the power frequency melting equipment
1. High thermal efficiency and fast melting speed;	1. It is convenient to adjust the composition and temperature of the solution, the casting contains less air and the yield is increased by 1/2 to 2/3, which makes the casting effective and high mechanical strength;	1. High thermal efficiency and fast melting speed;
2. Small volume and 30% energy saving;	2. Fast melting speed to reduce the oxidation loss rate;	2. It is not applicable for the phase-shifting power regulation of the rectifier, and reducing the pollution of the harmonic to the power grid and saving more than 20%;
3. The heating element is vulnerable and delay production.	3. There is electromagnetic stirring function in the induction melting process, so that the added alloy is evenly distributed in the solution, and no additional mixing devices such as the electromagnetic pumps;	3. By adjusting the frequency to achieve the power regulation, especially when heat the stainless steel, copper, industrial silicon, aluminum and other non-conductive magnet material, rapidly melting speed, less burning loss for material elements, much better energy-saving effect to reduce the casting cost;
	4. Reduce environmental pollution, and the workers' labor intensity and working conditions are improved; The cast iron crucible used in coal and gas is harmful to aluminum alloy and increases impurity. The graphite crucibles of induction devices are not this condition.

The economic cost advantage(compare to the thyristor medium frequency furnace)

For example as we change 1ton energy-saving medium steel melting furnace for one foundry,

(1) Annual yield: 4000tons cast steel products;

(2) Average electric charge: RMB0.7 /degree;

(3) Electric charge for transformer: RMB20/KWA per month.

Below is the comparison between the measured cost of Thyristor medium frequency melting furnace and IGBT melting furnace:

Power Supply Mould	Transformer Capacity (KVA)	Power Consumption (degree/ton)	Melting Rate (T/H)	Power Consumption per ton (yuan/ton)	Electric Charge per year(RMB)	Cost per year(RMB)
Power Supply Mould	Transformer Capacity (KVA)	Power Consumption (degree/ton)	Melting Rate (T/H)	Power Consumption per ton (yuan/ton)	Electric Charge per year(RMB)	Electric cost (RMB)	Transformer Capacity increase cost(RMB)
Thyristor Medium Melting Furnace	1000	850	1	595	2,380,000
IGBT Medium Frequency Melting Furnace	630	600	1	420	1,680,000	700,000	88,800